Classic Motorcycles & Sidecars Deco 2001 Manual do Proprietário

1URAL Classic MotorcyclesOwner’s Manual2001 Models (All States)Deco & Bavarian ClassicTourist & PatrolClassic Motorcycles & Sidecars, Inc.

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100Electric ValveThe electric valve has two states. In it’s resting state, the valve vents the butterfly valve to atmo-spheric pressure. This will cau

101Theory of OperationWhen the engine is running, pulsating negative pressure is created at the carburetor inlets and theair box. This negative pressu

102When the engine is at rest, the un-energized electric valve removes the negative pressure to thebutterfly valve actuator by venting the butterfly v

103NEW ADDRESS FORMIf you move, please fill out this form and mail to the address below. This will insure that you con-tinue to receive all correspon

104NEW OWNER FORMIf you purchase a Ural Motorcycle from somebody other than a dealer, please fill out this form andmail to the address below. This w

105IMZ - URAL - STARTING & RUNNING TIPSStarting the Engine1. Open carburetor enricheners on both carburetors (pull lever out) if temperature is be

11Chapter 1SPECIFICATIONSGENERALTourist & Patrol Deco & Bavarian Maximum speed of motorcycle 108 km/h 65mph 119 km/h 70 mph Reference f

12ELECTRICALIgnition system (CDI)Ignition coil 135.AC.BSpark plugs NGK BP7HVX / or equivalentIgnition timing Automatic spark timerAlternato

13RUNNING GEARTourist & Patrol Deco & BavarianFrame Tubular welded Tubular WeldedRear wheel suspension Swing arms with Samespring shock abso

14TORQUE SPECIFICATIONSMetric (in repair manual) US Equivalent Location on Bike34 Nm 25 ft/lb cylinder heads22 to 25 kgf-m 175 ft/lb to 185

15Chapter 2MOTORCYCLE CONTROLS & INSTRUMENTATIONFigure 1. Controls and Instrumentation 1 - Speedometer

16CONTROLSClutch control lever (Fig.1, #16) . When the clutch lever is squeezed, the engine is disengagedfrom the gearbox. When the lever is release

17The rear brake pedal (Fig.1, #9) applies the rear wheel and sidecar wheel brakes simultaneously.WARNING: DO NOT APPLY EITHER BRAKE STRONGLY ENOUGH

18The indicator lamps are mounted on the instrument board: (Fig. 1, # 2) — turn indicator pilot lamp, (orange) (Fig. 1, # 4) — gearbox neutral and

19Chapter 3ENGINE OPERATION AND MAINTENANCEPRE-TRIP PRELIMINARIESBefore each trip, attend to all the requirements of the everyday maintenance as outli

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20Depending on the engine and ambient temperature, use the carburetor enricheners and startingprocedure as follows: Manual Starting (without electric

21then fire depending on how cold it is. For example, when the ambient temperature is 0°F, ittypically takes about 5-10 rotations to start the engine.

22SEVERELY DAMAGE THE TRANSMISSION OR CAUSE THE REAR WHEEL TO LOSE TRACTION.CAUTION: Do not run the engine at extremely high rpms with clutch disenga

23Chapter 4BRIEF DESCRIPTION OF DESIGN & MAINTENANCEENGINEThe motorcycle is equipped with a twin-cylinder four-stroke carburetor-type air-cooled e

24Warm up the engine before changing the oil. Drain used oil from the engine and the oil filter cavityafter having unscrewed the drain plug and filte

25 AIR CLEANERThe air cleaner is designed to remove dust from the intake air.Service the air cleaner filter element as requi

26IGNITION SYSTEMThe ignition system incorporates the power supplies, ignition coil, Hall effect pickup, electronicmodule, two spark plugs, a set of l

27 Enrichener off Enrichener onUse the enrichene

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29Chapter 6POWER TRANSMISSIONThe power transmission of the motorcycle is comprised of the clutch, gearbox, drive shaft and thefinal drive.CLUTCHThe cl

3ContentsIntroduction ...

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31Chapter 7RUNNING GEARMOTORCYCLE AND SIDECAR FRAMESThe frame is the principal bearing element of the motorcycle to which all the units and assemblies

32ADJUSTMENT OF SIDECAR INSTALLATIONThe sidecar should be installed in a definite position relative to the motorcycle. The position isdetermined by t

33FRONT FORKThe telescopic front fork used on the Cruiser models is equipped with inside springs and thedouble-acting hydraulic shock absorber.The lea

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35Chapter 8WHEELS AND TIRESThe URAL motorcycle is equipped with easily demountable interchangeable wheels with the cast(aluminum) brake drum on short

36 Front & Sidecar Rear tire pressure

37The following tire data labels are mounted on the front frame of your URAL.For motorcycle with sidecar accessory 19” tireFront: 491 lb. (223 kg) wit

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39Chapter 9CONTROL LEVERS AND CABLESHANDLE BAR AND CONTROLSThe handle bar is mounted on the front fork through two brackets secured on the cross-piece

4Chapter 8 Wheel & TiresWheels and Tires ...

40Proceed to adjustment of the foot brake starting from the rear wheel, having first slackened the nuton the tie rod of the sidecar wheel brake. Then

41· for the brakes — effective braking of the motorcycle before levers reach limits.The brakes are checked when the fully laden motorcycle is running

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43Chapter 10ELECTRICAL EQUIPMENTThe electrical equipment of the motorcycle includes power supplies, auxiliary instruments andelectric wiring.Electric

44Electrical SymbolsDiodeThe diode is a solid state device which passes electricity in one direction only. Electrons flow through the diodeagainst the

45 The fuse box is located beside the The in-line fuse is located behind left front

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5Chapter 14 WarrantyWarranty ...

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54ELECTRICAL EQUIPMENT MAINTENANCEDuring the daily preventive inspection, check the functioning and the condition of the electricalequipment. Inspect

55Chapter 11MAINTENANCE OF MOTORCYCLEMaintenance should be performed after the specified total kilometers run irrespective of the techni-cal condition

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57LUBRICATION CHART(see next page for oil details)Item Part To Be Lubricated Lubricant 1 Engine crankcase see 1 2 Transmission

58REQUIRED LUBRICATIONThe URAL has been certified for EPA with premium grade SAE 20W/50 petroleum detergentoil. This oil has been used in both the en

59CARE OF MOTORCYCLE PAINTWhen washing the motorcycle, use a weak stream of cold or slightly heated water. Never use apressure washer! Do not remove

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60Then spray storage oil (WD40) into each cylinder through the spark plug holes. Turn the crank-shaft by depressing the kick lever pedal to distribut

61Caution: When charging the battery, disconnect the positive terminal (+) from the batteryto prevent damage to the electrical components Never jump

62LIST OF INDIVIDUAL TOOL SET,SPARE PARTS, ACCESSORIES & DOCUMENTSDESCRIPTION QTY DESCRIPTION QTYTools Accessories 1. Wrench 7

63Chapter 12PATROL MOTORCYCLE WITH ENGAGEABLESIDECAR DRIVEDESCRIPTIONWhen engaged by the operator for “off-road” use, the sidecar wheel is driven by a

64SIDECAR MAINTENANCECheck before driving that the final drive swing arm, propeller shaft fork and sun gear flange arebolted tightly.Grease the moveab

65Chapter 13LEARNING TO RIDE THE URAL MOTORCYCLE WITHSIDECAR ACCESSORYThe URAL sidecar motorcycle, since it has three wheels, behaves quite differentl

66When you accelerate, the URAL will pull slightly to the right due to the inertia and drag of the side-car.When you let off the gas it will pull slig

67SAFE OPERATING RULESBefore operating your URAL it is your responsibility to read and follow operating and maintenanceinstructions in this manual an

68· Wear clothing that will completely cover the legs when riding and avoidcontact with the exhaust system.· Do not allow others, under any circumstan

69Chapter 14WARRANTYTERMS USED IN THIS WARRANTY SECTIONThe terms listed below have the following meaning in this section.Classic Motorcycles and Sidec

7INTRODUCTIONWelcome to the URAL Motorcycling Family! Your new URAL motorcycle conforms to all applicable USFederal Motor Vehicle Safety Standards an

70The Authorized URAL DealerTo give you complete warranty documentation when you pick up your motorcycle.To perform warranty repairs to any URAL that

71WARRANTY DISCLAIMERS, LIMITATIONS & EXCLUSIONSDisclaimer of Consequential Damage & Limitation of Implied Warranties Classic Motorcycles disc

72Replacement of expendable maintenance items including, but not limited to:· spark plugs · gaskets · coolant · belts · clutch plates· filte

73WARRANTY TIME PERIODDurationFor 2002 and later model URAL motorcycles a 6 months basic manufacturer’s limited warranty,plus an additional 30 month

74Transferable Coverage - Motorcycle Plus can make your vehicle more valuable and easier to sell to apotential private purchaser. The unexpired plan

75Gauges - All factory instrumentation (mechanical and electronic) and electronic instrument sensors.(Light bulbs are not covered).Fuel System Compone

76DISTRIBUTOR’S LIMITED WARRANTIES - MOTORCYCLE TIRESWarranty Time PeriodDurationUntil the tire tread is worn down to the service limit specified in t

77Tire: You pay a partial (pro rata) charge for a comparable new tire. This charge equalsthe percentage of tread worn from the tire times the dealer’s

78Authorized URAL Dealers.This warranty is given in addition to the Distributor’s Limited Warranty and is the only expressemission control system warr

79WarrantyThis warranty applies to factory installed noise systems on URAL motorcycles manufactured on orafter January 1, 1994, distributed by Classic

8gearbox and through a stainless steel driveshaft to a rear wheel final drive gear in the wheel hub. Thisdrivetrain design is exactly like the millio

80 approved in writing by Classic Motorcycles.Warranty CoverageClassic Motorcycles will repair or replace, at its option, any genuine URAL part that i

81Classic Motorcycles & Sidecars, Inc. - Emission Control System Warranty StatementYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resource

82equipment a headlight, taillight and stoplight, and is street legal:A. is designed, built and equipped so as to conform at the time of initial retai

83C. Any motorcycle on which the odometer mileage has been changed so that actual mileagecannot be readily determined.III. LIMITED LIABILITYA. The lia

84EPA NOISE REGULATIONSEPA noise regulations require that the following statements be included in this Owner’s Manual:TAMPERING WITH NOISE CONTROL SYS

85CLASSIC MOTORCYCLES EMISSION CONTROL SYSTEM WARRANTYThe following warranty applies to the emission control system and is in addition to the LIMITEDW

86Vehicle Emission Control Information;URALMOTO JSC, “IMZ/URAL” 0745cc XYPXC0.65URLEngine tune-up specifications, (Read Owner’s Manual for Details)Id

87RECOMMENDATIONS FOR REQUIRED MAINTENANCEIT IS RECOMMENDED THAT ANY NOISE SYSTEM MAINTENANCE BE PERFORMED BY ANAUTHORIZED URAL Ò DEALER USING GENUINE

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89Chapter 15SERVICE COUPONSIMPORTANTLong and trouble-free enjoyment of your URAL motorcycle depends on following the break-inprocedures outlined throu

9Important Notice!Statements in this manual preceded by the following words are of special impor-tance:WARNING: MEANS THERE IS THE POSSIBILITY OF PERS

90SERVICE COUPON NO 1. 500 KM(To be performed between 400 to 600 km)Date_______________ Odometer reading____________ km 1. Change engine oil and

91SERVICE COUPON NO. 3. 5,000 KM(To be performed between 4,900 to 5,100 km)Date Odometer reading km. 1. Change engine oil and filter. (See Lubricati

92SERVICE COUPON NO. 5. 10,000 KM(To be performed between 9,900 to 10,100 km)Date Odometer reading km. 1. Change engine oil and filter. (S

93SERVICE COUPON NO. 6. 12,500 KM(To be performed between 12,400 to 12,600 kmDate Odometer reading km 1. Change engine

94SERVICE COUPON NO. 8. 17,500 KM(To be performed between 17,400 to 17,600 kmDate Odometer reading km 1. Change engine oil. (

95SERVICE COUPON NO. 9. 20,000 KM(To be performed between 19,900 to 20,100 km)Date Odometer reading km. 1. Change engine oil and filter. (

96SERVICE COUPON NO. 10. 22,500 KM(To be performed between 22,400 to 22,600 kmDate Odometer reading km 1. Change engine

97SERVICE COUPON NO 12. 27,500 KM(To be performed between 27,400 to 27,600 km)Date Odometer reading km 1. Change engine oil. (See Lubrication L

98SERVICE COUPON NO. 13. 30,000 KM(To be performed between 29,900 to 30,100 km)Date Odometer reading km. 1. Change engine oil and filter.

99California Emissions PackageFuel Tank & Charcoal CanisterThe fuel tank has a gasoline vapor vent, which is connected by tubing to the activated